Metrologic DCS

“We improved precision tenfold, it is an impressive result. In terms of quality and reliability, we are much more efficient than before.”

“«These files from these different resources enable us to measure the part directly and carry out a metrological analysis.»”

“«We want to keep developing 5-axis technology, together with Metrologic DCS.»”

“We now have a fully automated production line, which significantly reduces the risk of error. Once the CAD model is linked to the PMIs, we can measure the trajectories directly on our machine and equip these PMIs with a control program, which is mandatory for this type of project. This means we can carry out production and control directly on the machine.”

“We are confident that our technology partners – Metrologic DCS, Renishaw and Wenzel, to name but a few – will continue to innovate and support us in this endeavour. From a technical perspective, Metrologic DCS’s contribution is crucial: Metrolog fully exploits the capabilities of the Revo head thanks to the native integration of all sensors and optimised programming for 5-axis trajectories. This combination enables us to significantly reduce our cycle times, improve repeatability on complex geometries and enhance the reliability of our methods.”

“We started using it as a very basic model, very basic in terms of the analysis, results, etc. Now we’re using it in quite a complex way in several stages of the design process.”

“3DCS gives us a real time picture of the vehicle and how it behaves in terms of dynamics. So we use this tool and the output data extensively.”

“We identify what are the risks, so for instance if we have an issue with one part, we can see where the impact is and determine the risk of failing to meet requirements.”

“You ask me the overall tolerance should be plus or minus 0.3, for example, and you see all the inputs are together plus or minus whatever, and you can see all the contributions of all those processes and part tolerances — and we can discuss those. It is definitely a much better discussion than without those things.”

“It is 3D, and that’s the thing. Before we started with 3DCS we had everything just 2D with stack-ups, and now we have the opportunity to look at the part from many angles and as a whole, and the effects and so on. It’s a different world, it’s a different thing.”

“We use 3DCS for performing simulations and we use it for discussions later with suppliers and our customers… the results from the software will obviously help us optimize the process, and second thing, with the discussion with customers and suppliers it helps us a lot, as you can show results.”

“This ambitious project is a complete success and a major step toward the quality control of the future and Industry 4.0. It was a remarkable journey — technically and humanly — one that helped grow the Figeac-Aéro teams, our suppliers, and myself. I want to thank everyone who contributed to the success of this project, and all the floor staff who work every day to meet our production targets.”

“«Metrolog was the historical software at Figeac-Aero, and it has therefore tipped the scale, becoming today the universal standard in our company. All our measuring equipment is interfaced with Metrolog for greater compatibility.»”

“«Among the advantages of Silma, I would highlight its ability to virtually reproduce the whole inspection environment, including the machine, the head, the probes, and the control fixtures. Programming highly complex parts from A to Z with collision avoidance brings us considerable machine-time savings and lets us measure more precisely.»”

“«After 15 years working in machine-tool operations, I have enjoyed how easy-to-use and user-friendly Metrolog is since joining the 3D metrology team. The software let me become autonomous quickly.»”

“«This new CMM can use both touch and continuous probing. All tool changes are automatically managed within Metrolog, maximizing machine autonomy — the CMM regularly runs unattended for at least 8 hours. With Metrolog and Silma paired with a 20-meter CMM, we reached a 98% utilization rate — a record for Figeac-Aero.»”

“«Metrolog is a great solution — we have witnessed its fine evolution over the years, and we continue discovering the power behind this evolving metrology software. I can firmly say that Metrolog enabled me to upskill in my 3D metrology missions.»”

“«Metrologic DCS has been a historical partner of Figeac-Aero: we have used Metrolog since 2000 — first Metrolog II, then Metrolog XG, and today’s Metrolog. When I joined the company, my team and I were trained on Metrolog alone. Before Metrolog, Figeac-Aero used a very basic software with no access to the virtual definitions of parts, with lots of manual entry and time-consuming programming. The integration of Metrolog allowed the use of CAD files and brought autonomy to the 3D control department, which used to be subordinated to the Methods department.»”

“For the inspection of 3D parts of medium and large sizes, including frame parts in particular, our need was oriented towards a very powerful software in surface and geometric measurement. Given the numerous comparisons we make between the real part and the CAD, Metrolog is among the best, if not the best, in the market.”

“MetroFactory and Metrolog helped us reach a significant milestone, and we aim to go even further. Our next step is to automate more processes and introduce automatic correction features to ensure flawless quality throughout the production cycle.”

“This project demonstrates our determination to be at the cutting edge of quality, innovation, and performance. It allows me to be creative, and to make a concrete contribution to the excellence of our production.”

“In my previous position, Metrolog enabled us to standardize our entire metrology department, whatever the equipment used. Its simplicity, compatibility and technical support made it an indispensable tool. I’m convinced it will bring the same value to Astemo.”

“Today, the use of Silma and Metrolog on the 5-axis head enables us to meet all our time-saving challenges, thanks to the power of the software and the interface specifically developed for this technology.”

“Metrolog is a universal software solution, always at the cutting edge of tolerancing and very easy to program. That's why we've chosen to integrate it with our 3D scanner solutions and MetroFactory systems.”

“What I particularly like about Metrolog is its user-friendly interface, visual clarity and ease of programming.”